Chemistry

Reaction Type Temperature Pressure Prasol’s Expertise
Lab Pilot Commercial
Aldol Condensation 200°C 40 bar
Addition (Inorganic) 450°C 1 bar
Hydrogenation (Batch/Continuous) 180°C 15 bar
Dehydration 150°C 1 bar
Acid Synthesis (Thio compounds) 120°C 1 bar
Ammonolysis 25°C 1 bar
Chlorination 22°C Atm
Esterification 100°C 1 bar
Oxidation (organic) 120°C 8 bar
Catalytic Cracking (Gas Phase Tubular Reactor) 500°C 7 bar
Substitution 100°C 1 bar

Chemistry Reactions and Processes

Aldol Condensation

Aldol condensation is an important organic reaction that forms a β-hydroxy ketone or β-hydroxy aldehyde, followed by dehydration to yield an α,β-unsaturated carbonyl compound. This reaction occurs between aldehydes or ketones containing at least one α-hydrogen in the presence of a base or acid catalyst.

Dehydration

Dehydration is a chemical reaction where a molecule loses a water (H₂O) molecule, often under the influence of heat, catalysts, or acids. It plays a crucial role in organic synthesis, petrochemical processes, and industrial manufacturing.

Acid Synthesis (Thio Compounds)

Thio compounds are sulfur-containing organic molecules where oxygen in functional groups is replaced by sulfur. These compounds are widely used in pharmaceuticals, agrochemicals, and industrial solvents.

Ammonolysis

Ammonolysis is a chemical reaction in which ammonia (NH₃) reacts with organic or inorganic compounds, leading to the replacement of functional groups with an amine (-NH₂) or related nitrogen-containing groups. It is widely used in pharmaceuticals, agrochemicals, polymers, and fine chemical synthesis.

Chlorination

Chlorination is a chemical reaction where chlorine (Cl₂) or chlorinating agents introduce chlorine atoms into a molecule. It is widely used in organic synthesis, water treatment, pharmaceuticals, and polymer production.

Esterification

Esterification is a chemical reaction where a carboxylic acid (RCOOH) reacts with an alcohol (R’OH) to form an ester (RCOOR’) and water (H₂O). This reaction is widely used in pharmaceuticals, fragrances, polymers, and solvent manufacturing.

Oxidation (Organic)

Oxidation in organic chemistry refers to a reaction where a molecule loses electrons, often increasing the number of oxygen atoms or decreasing hydrogen atoms. It plays a crucial role in industrial synthesis, pharmaceuticals, polymer production, and fine chemicals.

Catalytic Cracking (Gas Phase Tubular Reactor)

Catalytic cracking is a key process in petrochemical and chemical industries, used to break down large hydrocarbon molecules into smaller, more valuable products like gasoline, olefins, and other light hydrocarbons. When conducted in a gas-phase tubular reactor, this process offers high efficiency, controlled reaction conditions, and continuous operation.

Substitution

Substitution is a fundamental reaction in organic chemistry where one functional group or atom in a molecule is replaced by another. It plays a crucial role in pharmaceuticals, agrochemicals, polymer production, and solvent manufacturing.

Hydrogenation

Hydrogenation is a chemical reaction between molecular hydrogen and another compound or element, usually in the presence of a catalyst such as nickel, palladium or platinum. The process is commonly employed to reduce or saturate organic compounds.